Installing a belt tensioner may seem straightforward, but forgetting one crucial step can lead to immediate belt or component damage. In this Cloyes Tech Byte, Cody Smith explains the importance of the tensioner pin release found on many accessory tensioners.

This small locking pin is designed to hold the tensioner in place, making it much easier to properly route the belt during installation or removal. Forcing a belt on or off without using this release can cause significant damage to the belt, the tensioner, or both.

Key Takeaways:

• Identify the Pin: Check if your new accessory tensioner is equipped with a pin release on the front of the housing before starting the install.

• Ease of Install: Use the pin to hold the tensioner in a “relaxed” position while you route the belt through the pulleys.

• Safe Release: Once the belt is properly aligned, apply a small amount of tension to the unit and remove the pin to safely engage the belt.

• Avoid Force: Never attempt to pry or force a belt onto a tensioner that is equipped with a locking pin.

Don’t let a simple oversight turn into a costly repair. Keep your installation professional and precise!

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